PLEASE HELP.
1.5L, 1.6L (VIN 5) & 1.8L Engines
1.6L (VIN 3) & 2.0L Engines
I NEED TO REPLACE TIMING BELT FOR MY KIA SPECTRA.ITS 2003 MODEL.
I NEED TIMING BELT INSTALLING PROCEDURE AND DIAGRAMS.
CAN YOU PROVIDE?
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OK.
Yes sure.
First see this timing belt mark and timing belt diagrams shown below:---
2003 Kia Spectra
Timing Belt Diagrams
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NOW READ THE INSTRUCTIONS AS FOLLOWS TO REPLACE TIMING BELT:---
Timing Belt & Sprockets
Removal & Installation
1.5L, 1.6L (VIN 5) & 1.8L Engines
- Before servicing the vehicle, refer to the Precautions Section.
- Disconnect the negative battery cable.
- Remove the accessory drive belts.
- Remove the alternator.
- Remove the water pump and crankshaft pulleys.
- Remove the timing belt guide plate.
- Remove the upper and lower timing belt covers.
- Position the crankshaft so that the timing mark is aligned with the timing mark on the engine.
- Verify that the I and E mark on the camshaft pulley align with the mark on the cylinder head.
NOTEDo not move the crankshaft or camshaft once the timing marks have been correctly positioned. - If the timing belt is to be reused, mark the direction of rotation on the timing belt.
- Remove the timing belt tensioner pulley.
- Remove the timing belt.
To install:
- Install the timing belt tensioner pulley, move the tensioner to its furthest point and tighten the lockbolt.
- Install the timing belt onto the pulleys, as follows, crankshaft pulley first, then the idler pulley, exhaust camshaft pulley, intake camshaft pulley, and the tensioner pulley.
- Loosen the tensioner pulley and allow the tensioner spring to apply tension on the belt, then tighten the lockbolt to 28-38 ft. lbs. (38-51 Nm).
- Rotate the crankshaft clockwise 2 turns and be sure all marks are still correctly aligned.
- Install the remaining components in the revere order of the removal noting the following torque specifications:
Crankshaft pulley: 9-13 ft. lbs. (12-17 Nm)Water pump pulley: 9-13 ft. lbs. (12-17 Nm) - Connect the negative battery cable.
- Before servicing the vehicle, refer to the Precautions Section.
- Remove or disconnect the following:
Negative battery cableEngine coverRight-hand front wheelRight-hand wheel well side coverAccessory drive beltsWater pump pulleyTiming belt upper cover - Turn the crankshaft pulley so cylinder No. 1 is at Top Dead Center (TDC). Align the pulley groove with the timing mark T of the timing belt cover.
- Remove or disconnect the following:
NOTEIf the timing belt is to be reused, mark the belt to indicate its turning direction.
Crankshaft pulleyCrankshaft flangeLower timing belt coverTiming belt tensionerTiming belt
To install:
- Align the timing marks of the camshaft and crankshaft sprockets to ensure the No. 1 cylinder is at TDC.
- Temporarily install the timing belt tensioner.
- Install the timing belt over the crankshaft sprocket, then inside the idler pulley, over the camshaft sprocket and then inside the timing belt tensioner.
- Apply tension to the timing belt by turning the tensioner in the clockwise direction so there is no slack in the belt on the tension side.
- Tighten the tensioner mounting bolts to 20 ft. lbs. (27 Nm).
- Check the timing belt tension as follows:
- 1.6L (VIN 3) engine: Push the tension side of the belt in horizontally with a moderate force, the timing belt cog end is approximately 1 / 2of the tensioner mounting bolt head radius away from the bolt head center.
- 2.0L engine: Push the tension side of the belt in horizontally with a moderate force, the timing belt cog end sags approximately 0.16-0.24 inches (4-6 mm).
- Turn the crankshaft two turns in the clockwise direction and realign the crankshaft sprocket and camshaft sprocket timing marks.
- Install or connect the following:
Lower timing belt cover. Tighten bolts to 6-7 ft. lbs. (8-10 Nm).Crankshaft flangeCrankshaft pulley. Tighten bolt to 101-109 ft. lbs. (138-147 Nm) for 1.6L (VIN 3) engine and 123-130 ft. lbs. (168-177 Nm) for 2.0L engine.Upper timing belt cover. Tighten bolts to 6-7 ft. lbs. (8-10 Nm).Water pump pulleyAccessory drive beltsRight-hand wheel well side coverRight-hand front wheelEngine coverNegative battery cable
THANK YOU.
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